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PCB stack balanced design approach

by: Feb 17,2014 1112 Views 0 Comments Posted in Engineering Technical

PCB design PCB board PCB conductive layer printed circuit board PCB

The designer may design an odd layer printed circuit board (PCB). If no additional wiring layer , why use it? Do not allow the board to reduce the layer thinner it? If the board is at least one layer , do not lower the cost of it ? However, in some cases , an additional layer but will reduce costs.

The circuit board has two different structures : a core and cladding structure of the foil structure.

In the core structure , the circuit board in all the conductive layer is applied on the core material ; in the foil cladding structure , only the circuit board internal layer was deposited on the conductive core material , an outer conductive layer deposited foil dielectric plate . All the conductive layer through the dielectric multilayer lamination process using an adhesive together.

Nuclear plant material is deposited on both sides of the foil sheet . Since each core has two faces , full use of the time , PCB conductive layers even. Why not side with the remaining dressing with foil and nuclear structure? The main reason is : the curvature of the cost of PCB and PCB 's .

Even layers of the circuit board cost advantage

Because the media and apply a layer of foil, less the cost of raw materials is slightly lower than the odd PCB board even layer PCB. However, the odd -layer PCB processing costs are significantly higher than the even layer PCB. The same inner processing costs ; but the foil cladding / core structure significantly increases the cost of the outer handle .

Odd- layer PCB need to increase nuclear layer lamination bonding process on the basis of non-standard process on the nuclear structure . Compared with nuclear structure , nuclear structure in the outer wrap foil plant added productivity will decline. Before the laminating adhesive , the need for additional external nuclear process, which increases the risk of scratches and the outer layer is etched errors .

Avoid bending equilibrium structure

Odd- layer PCB design without the best reason is : the odd -layer circuit board easily bent . When the PCB multilayer circuit bonding process after cooling , nuclear structure and different cooling structure when deposited foil laminated PCB bending causes tension . With increasing thickness of the board , with the risk of the composite structures of two different PCB , the greater the bending . The key is to eliminate the use of a curved board balanced stacked . Although a certain degree of bending PCB to specifications , but subsequent processing efficiency will decrease , resulting in increased cost. Because the need for special equipment and technology assembly , component placement accuracy decreases, it will damage the quality.

Use an even layer PCB

When the odd- layer PCB design appears, the following methods can be used to balance stacked reduce PCB production costs and avoid PCB bending . The following methods are arranged according to the preferred level .

1 . Layer signal layer and use . If the power supply layer of the PCB design and even an odd number of signal layers can be used this way . Additional layer does not increase the cost , but it can shorten lead times and improve quality PCB .

2 . Increase an additional power supply layer . If the design of PCB layers is odd and the signal power level is even such a method may be employed . A simple method is provided without changing other conditions in the formation of the laminate plus one intermediate . Press the odd -layer PCB routing species , then copy formations in the middle, marking the remaining layers. This thickening formation and electrical characteristics as the foil wrap .

3 . PCB stacked near the center to add a blank signal layers. This method minimizes imbalance laminated , to improve the quality of the PCB. Press the odd -layer wiring , and then add a layer of blank signal layers , marking the remaining layers. Microwave circuits and mixed media ( media with different dielectric constants ) circuit types using .

Balance layered PCB advantages: low cost , easy to bend, shorten delivery times , quality assurance .

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