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PCB manufacturing equipment

by: Jan 02,2014 1814 Views 0 Comments Posted in Engineering Technical

A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other features etched from copper sheets laminated onto a non-conductive substrate. PCB's can be single sided (one copper layer), double sided (two copper layers) or multi-layer. Conductor on different layers are connected with plated-through holes called vias. Advanced PCB's may contain components - capacitors, resistors or active devices - embedded in the substrate.

PCB manufacturing equipment development

Growing demand for PCB PCB manufacturing equipment manufacturers to meet user requirements changing new equipment. Request the board thinner, smaller hole, spacing finer, promote equipment manufacturers to improve its product performance. In the United States, equipment manufacturers in the development of better sensor technology, machines capable of small pore and micro hole, and shorten the production process of other properties. Now, laser imaging device can write 50 microns.

With the development of PCB industry, the requirement of PCB are changing, too. According to industry sources say that the future will have two typical PCB changes significantly. The first is more popular surface-mount technology. A percentage of the total market, the surface mount PCB share growing rapidly, especially for the U.S. PCB manufacturer. IPC, estimates that in 1993 64% for the PCB industry production of laminate is made of surface-mount application, while only 2% in 1984. The second is the line density increase sharply. Today is more thin laminated board, with smaller and more sophisticated drilling spacing between lines. IPC, estimates that in 1992 the United States fully 27% of PCB manufacturers use 15 mm to 25 mm spacing, compared to 14% in 1990. 1992 hole diameter of 482.6 microns or less some board accounted for about one-third of the board. Two factors that led to a new and powerful market to replace the PCB manufacturing equipment, and puts forward new requirements for PCB manufacturing equipment.

Improve the board line density of the development of technology, make the PCB industry production process and technology on the old capital equipment, equipment maker, agreed that the increase of the circuit density and smaller hole and more sophisticated line spacing of the changing of the specifications of the products required of them.

To meet the requirements of bat smaller aperture, drilling and the given specifications of the equipment manufacturers to adjust their product line, in order to develop and provide the most accurate, low cost, small and micro hole, the ability of development and provide flexible configuration of drilling workshop automation equipment.

With proprietary uv laser imaging technology, called Polyscan (used to generate large graphics). Polyscan laser imaging system by eliminating the steps contained in film production, inspection and repair to simplify the production of PCB. Using the system to avoid defects caused by membrane, and cancel the basic inspection steps in the process of imaging.

High-speed direct imaging PolyScan 2000 series products have multiple beam laser design, it provides more than 60% to the substrate surface generated by ultraviolet ray, allows the use of standard instead of special high photosensitive layer. Products can be in the typical 45.72 mm x 609.6 mm substrate tablet the same printing machine productivity and projection in 50 microns.

Will move for flat panel display technology to PCB manufacturing, push forward direct imaging, in order to produce a finer lines, creating better automation equipment, greatly improve the high-definition images of cycle.

Design, production, sales, PCB industrial use of automated manufacturing systems, including manual and automatic loading and unloading of drilling system, system of a given line, contour line machine and network products. Now provide PCB drilling system and technology to help PCB manufacturers get higher production efficiency. Strong demand for current products, annual sales growth of 44% last year.

PCB equipment

PCB equipment is in the production of circuit boards. Its technological process: into the plateacid picklingPump to washthe city waterFour brush with swingHigh pressure pump to wash20Kg/cm2Pump to washthe city waterblot upblow-drystoving Out of the plate.

PCB equipment including deburring machine, double-sided alkaline etching machine, metal chemical cleaning machine, vacuum packing machine, coating machine, developing machine, etching production line...

Deburring machine is mainly used for printed circuit board to remove drilling burr, surface oxidation layer and purifying board face special equipment. 30 kg/cm2 high pressure cleaning pump, it can remove dirt on the surface of the drilling burr and thoroughly, is the key to ensure the quality of PCB Kong Hua equipment.

PCB equipment classification

1. Before the PCB making equipment
PCB electronic film developer, fixer
Automatic machine
Development, plating, etching, in addition to membrane machine nozzle

2. PCB mechanical processing equipment
Vacuum laminating machine vacuum pressing machine
PCB substrate frosted grinding machine
PCB molding machine
PCB inner fusion machine
Automatic registration fusion machine
PCB pressing machine

3. The plating/wet process equipment
Developing etching to take off the membrane
Chemical nickel gold line
PCB assembly lines

4. The screen printing/dried process equipment
Provide all kinds of UV curing machine
Precision hot air oven, oven
Man-machine interface UV curing machine
CM - 650 type plate surface cleaning machine
J/FZJ FZJ - 60-80 - j/FZJ - 90 - j vertical flat screen printing machine

5. PCB testing/quality control equipment
CMI900X fluorescent coating thickness gauge
CMI563 surface copper thickness tester
HOLINK JingMiXing (ventilation) high temperature testing machine
HOLINK large constant temperature and humidity laboratory
WALCHEM sank chemical nickel automatically add controller
COMPACT ECO - PCB X-ray fluorescent coating thickness gauge
Test fixture
SWET - 2100 - e solderability tester
Gold point electronic special high-pressure testing machine

6. PCB/SMT soldering equipment installation
Lead-free stainless steel semi-automatic slag reduction machine
Fully automatic spray used wave soldering
Wave soldering lead-free business instead

7. Other electronic equipment
PCB ink mixing equipment
Two-way rotary printing ink mixer
circuit board drilling wood plate and aluminium
PCB ink mixer
Tin slag reduction machine,
PCB board system commonly used equipment
Open the machine
Line exposure machine
The etching line
Drilling machine
Plating line
The welding screen printing machine
Optical inspection machine
Brown the line,
Fully automatic laminating machine
Molding machine
Electrical measuring machine
Heavy gold production line

PCB

PCB

PCB

PCB

About PCBway

PCB

Since 2003 PCBWAY has been the leading PCB quick turn manufacturer specializing in both Prototype and Production quantities, Initially produced single-sided and double-sided printed circuit boards for the consumer electronics market. PCBWAY is ranked among the top 4 board fabricators in asia and is well-known for its expedited turn time capabilities and its reliable best on-time shipping record.

Today, we have over 450 operators with high modern facilities to manufacture multi-layer PCB up to 12 layers. Backing up with a group of professional engineers, and well established quality system. PCBWay has grown to become a major PCB manufacturer in Asia to serve in diverse customers base such as electronics appliance, communication, educational electronics, power supplies, Automationsetc.

Our mission is to become one of leading PCB manufacturer that provide in high quality product with total customer satisfaction.

For more information about PCB, or to learn more about the online quote and ordering process, please visit //www.PCBway.com.

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