On-site PCB Assembly - protects your design Prototype and small volume PCB assembly made easy

PCBWay offers One-Stop Solution for PCB & Prototype Assembly and specializes in PCB Prototype and small run services. providing high-tech low-cost PCB / multilayer boards with up to 14 layers. For example Impedance Control PCB, Buried & Blind Holes PCB, and multilayer-layer PCBs. Our capabilities include:

• PCBs with up to 14 layers
• 100% Electrical Testing
• Min track/spacing 0.1mm/4mil
• Min hole size:0.2mm
• High Density Interconnect PCBs
• High-Temp,FR4,Flex,HDI,Rogers,etc
• Laser Direct Imaging (LDI)
• Special colors & -lacquers
• Lead-Free compliant PCBs
• Half-cut/Castellated Holes
• Edge Plating
• Impedance control
• Blind,Buried and Plugged Vias
• Custom Stackup
• Carbon ink
• Via in pad
• Via filled with resin
• Countersink/Counterbore
• Z-axis milling

We provide comprehensive components sourcing service to improve our assembly service. Our years of experience in circuit assembly allows us to build a strong relationship with authorized component distributors including Digi-Key, Mouser Electronics, Arrow Electronics, Avnet, etc. which makes it possible for us to get any of your required components at cheap prices.

• Kitted and Turn-Key PCB Assembly
• Component Inventory Management
• Sourcing Rare Component
• Part Crosses and Substitutions
• Unique Global IC Sources
• Parts Incoming Check
• Modules IC Programming
• Electrical Characteristic Analysis
• Quick BOM Pricing in 24 hours
• Lowest Surcharge Rate

PCB Assembly testing mainly includes In-Circuit Testing (ICT), Functional Testing (FCT), Aging Testing, Temperature and Humidity Testing, Drop Testing, etc. It operates according to the customer's testing plan and then summarizes the report data.
We have high and low temperature test chambers, triaxial vibration test machines, drop test machines, shock and vibration test machines, salt spray test chambers, dust test chambers, UV test chambers, button durability test machines, RDS high-frequency signal generators, high-frequency digital oscilloscopes, audio analyzers and other advanced test instruments and analytical equipment.

The industrial monitoring system displays the real-time operating status of SMT assembly factory machinery. Through a combination of 2D panels and 3D models, specific data of the equipment is displayed, such as the number of scrapped parts, working time, number of pick-ups, and production output of pick-and-place machine; the number of good products, pass rate, and total production output monitored by the SPI; and the number of PCBs with misplacements and defects monitored by the AOI, ensuring the verification and control of the printing processes. The hourly yield of the production line is directly transmitted to the visualization platform. If the yield falls below the set target level, it will drive management to improve. By combining hardware and software, the "Internet + IoT + Big Data + Automation Equipment" are seamlessly integrated to form a self-driving effect. Non-standard operations will be alarmed.

• Visual Inspection after SMD Process
• AOI Testing
• X-ray Testing for BGA Package
• Functional Testing (FCT)
• Embedded System Testing
• Testing Software
• Digital Multimeters
• Input/Output PCBs
• Communication Ports
• Adjustable DC Power Supply
• Digital Oscilloscope
• Signal Generator
• LRC Multi-meter
• Universal Programmer
• High and LOW Temperature Testing
• Temperature and Humidity Testing

Other Testing and Customized Services:

• In-Circuit Testing (ICT)
• IC Programming
• Salt Spray Testing
• Drop Testing
• High Voltage Testing
• Aging Testing
• Potting
• Box Build Assembly
• Package Box

We are able to quickly program chips before they are soldered onto the board in a rapid turnaround time.
We support various package types (DIP, SDIP, SOP, MSOP, QSOP, SSOP, TSOP, TSSOP, PLCC, QFP, QFN, MLP, MLF, BGA, CSP, SOT and so on.), you can contact with your service/sales representative to help.
We understand the importance of Intellectual Property (IP). That’s why we are prepared to sign a Non-Disclosure Agreement (NDA) document upon the customer’s request. We also have a qualified programming management system.

PCBWay provides an integrated solution and one-stop manufacturing center to customers with a full range of assembly demands. Whether it is a ready-made product (OEM) or a new product campaign(ODM), we are the right manufacturing partner.

• Appearance Models
• Electronics Manufacturing
• Functional Prototype
• Rapid Production
• Contract Manufacturing
• Customized Quality Assurance Plan
• Electro-Mechanical Assembly
• Electrical Assembly
• Mechanical Assembly
• Box Build Assembly
• Cable Wire Harness Assembly
• Custom Metal & Plastic Parts