Our state-of-the-art assembly equipments enable us to meet all your PCBA needs under one roof in an inexpensive way, our Printed Circuits Boards Assembly Capability includes but not limited to what are listed below, as we are updating our equipments constantly to keep us on the cutting edge. If your PCB Assembly demands are beyond these capabilities, please contact us at service@pcbway.com, we will respond if we can do or not within 24 hours.
Item
Item Name
PCBA Capability
1.
Lead Time
Our assembly time ranges from 24 Hours to a few weeks. Please choose appropriate time option to fit your schedule and budget. Due to the complexity of how to determine the turn time of PCBA services, our policy is that turn-time begins immediately after all the parts are ready and all the PCB files (Gerber files/other PCB files, etc.,) , Centroid (Pick & Place PNP file, or XY Data or files in other formats), BOM, and all other necessary data or documents/images/photos are complete for our assembly work.
2.
Parts Source
Consigned/kitted
We prefer you supply all the parts for the PCBA services. In this case, please send us all the components with BOM file and detailed packing list indicating item number, customer or manufacturer’s part number and quantity in kit.
Turn-key
With our wide and powerful network of parts sourcing, we offer Turn-key PCBA service. We do not mark up on the parts cost. Considering the big price gap between different suppliers, we only source from reliable suppliers who may have no price advantages. We will always ask for your approval before making any decisions.
Partial Turn-key/Combo
This is our regular practice which you offer the main devices and components, while we source the rest for you. Just like the Turn-key service, we will ask for your approval on every details of the parts concerning price, quality and availability.
3.
Assembly Options
We offer Surface Mount (SMT), Thru-Hole (THT) and hybrid of both. We also offer single or double-sided placement.
4.
Types of Solder
We offer both leaded and lead-free (RoHS Compliant) assembly services for our customers. Please choose one to best fit your PCB and the parts on the PCB.
5.
Stencils
We use laser cut stainless steel stencils to ensure high reliability for fine pitch and BGA components. Nano coating is available upon request.
6.
Minimum Order
Our minimum is as low as 5 pieces. We do not want you to pay for what you do not need indeed to save you money.
7.
Component Size
Passive Component: we can accept components as small as 01005, 0201,0402.
BGA: We have the ability to handle BGA of 0.25mm pitch with X-ray testing.
Fine Pitch Parts: we can assemble 0.25mm fine pitch parts.
8.
Component Package
We accept parts in Reels, Cut Tape, Tube & Tray, Loose Parts and Bulk.
9.
Board Dimension
Min Board Size: 50mm x 100mm (Boards smaller than this size need to be panelized)
Max Board Size: 250mm x 500mm
10.
Board Shape
We can assemble boards in Rectangular, Circular and any Odd Shapes. (For shapes other than rectangle, you need to panelize the boards in an array, and add break-away rails at the two longer paralleled edges of the panelized boards to ensure that the boards can be assembled by the machine.)
11.
Board Type
Currently we handles Rigid boards mostly. As we have the ability to handle flex and rigid-flex boards, please contact service@pcbway.es if your boards are of flex or rigid-flex.
12.
Repair & Rework
Repair and rework can be difficult, but we do. Our BGA reballing service with which we can safely remove the misplaced BGA, reball it and put it back on the PCB correctly. It is cost-effective.
Testing Procedures
Various testing method will be applied to the assembled boards before the final shipment:
1.Visual inspection: general quality check.
2.X-ray Inspection: checks for BGAs, QFN and bare circuit boards.
3.AOI Testing: checks for solder paste, 0201 components, missing components and polarity.
4.ICT (In-Circuit Test).
5.Functional test (Following your test procedures).
Cable assembly and PCB enclosures box
Box build assembly
ISO Certification
PCBWay’s production facilities are ISO9001,ISO 13485, IATF 16949, UL etc. certified to ensure we go beyond your expectations.
1.ISO9001,ISO 13485, IATF 16949, UL etc. certified
2.IPC610－D Test specification
3.Pass rate ≥99.5%
4.Quality complaint rate ≤ 0.1%
Our list of printed circuit board assembly capabilities allows our PCB customers to have the convenience of a “One Stop Solution” for their manufacturing and assembly needs.
Smart Shelves - Access materials by scanning QR codes∣PCBWay Assembly Process 01
Feeding the PnP Machines∣PCBWay Assembly Process 02
Solder Paste Printing∣PCBWay Assembly Process 03
Solder Paste Inspection∣PCBWay Assembly Process 04
Pick-N-Place Process∣PCBWay Assembly Process 05
Reflow Soldering∣PCBWay Assembly Process 06
AOI & X-Ray∣PCBWay Assembly Process 07
Say No To Soldering Defects | PCB assembly Knowledge
This message here is only a suggestion supplement to the above content, and does not for trading operations such as orders. If you have any urgent questions or order issues, please contact your sales rep.
