PCB Prototype the Easy Way

Full feature custom PCB prototype service.

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Example printed circuit boards manufactured by us.

We have the PCB manufacturing capabilities to build simple to complex bare boards.
Please review the example printed circuits below and let us know if you have any
questions or would like a formal quote.

Focus on high-end PCB design, R&D, production, sales, provide customers with high-level, high-speed, high-frequency, high-end,
high-density, high-difficulty HDI PCB design and other types of PCB proofing, customization, board manufacturing and bulk online
order purchase service. The products have covered high-end HDI buried blind hole PCB, 5G communication PCB board, high frequency
and high speed PCB, optical module PCB, semiconductor test, aerospace PCB circuit board and many other fields.

原图
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FPC 4 layers -Thickness:0.2mm

Material
PI
Layers
4
Thickness
0.2mm
Min Hole Size
0.15mm
Min Track/Spacing
2.2/2.2mil
Surface Finish
Immersion gold(ENIG)
Technical characteristics
First order HDI for hearing aids
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Product Details
Advanced Technology

1. The technical team consists of dozens of engineers who have more than 10 years of FPC processing experience. New equipment are introduced in millions of dollars yearly to continuously improve the process manufacturing capability.
2. The highest 16-layer Rigid-flex PCB processing technology, the minimum trace and space is 2/2mil, the minimum via is 4mil.
3. Rich experience in manufacturing FPC products for medical and consumer electronics.

Strict Quality Control

1. UL certification.
2. ISO9001:2008 quality certification.
3. ISO/TS1694:2009 certification.
4. Strictly manage the processing of customized products according to IPC6012 II /III/customer standard/enterprise internal standard.
5. Strict management for customer information confidentiality.

ItemPositionStandard
IdentificationEntire boardGraphics, markings and plating pressures are in accordance with the customer’s request or IPC-600H.
Plated holeEntire boardThe plated holes should be clean and free of any impurities that affect component insertion and solderability. The total area of the voids should not exceed 10% of the total area. The horizontal and vertical dimensions of the voids should be less than 25% of the total length.
Board edgeEntire boardThe edge of the board and the internal cuts should be neat and there should be no tears or gaps.
Bonding of the circuit to the substrateEntire boardThe circuits should not be separated from the substrate by significant blistering or wrinkles.
Adhesion of the cover layer to the substrate and graphicsEntire boardAt random locations away from the conductor, the area of each layer shall not exceed 5 mm2 and distance shall be bigger than 0.5 mm from the edge of the panel. Along the edge of the conductor, it shall be visually no bigger than 20% of the design spacing.
Particles between circuitsEntire boardResidual metal particles are allowed to be reduced by not exceeding 20% or not less than the circuit voltage requirement.
Conductor defectEntire boardThere should be no cracks or breaks, and the conductor reduction should not exceed 20% of the total width of the conductor.
SizeEntire boardAll dimensions and tolerances should be in accordance with customer requirements.
Clearance holeEntire boardThe polymerization of holes including adhesive flow on the pads should be less than 0.1 mm.
PadEntire boardThe pad should not be broken and there should be no breaks at the junction of the pad and the circuits.
Rigid and Flex jointEntire boardThe connection between the flexible part and the rigid part shall be complete and uniform. At the rigid and flexible joints, the flow of resin to the joint between the rigid and flex joint shall not exceed 2 mm.
Insulation resistance
Insulation resistance should be tested before and after environmental treatment and should meet customer requirements.
Peel strengthCircuit to
substrate
Should meet the requirements of rigid boards.
Pull strength of pad
The pads should not be separated during the soldering, and the pull strength should be less than the requirements of the supplier and the purchaser. The flexible part requires rigid board to support.
Plating adhesionEntire boardWhen the tape is pulled down from the conductor, there should be no trace of plating adhesion.
SolderabilityEntire boardThe conductor should be covered by a smooth, shiny solder layer, for example, pinholes, non-wetting, semi-wetting, etc. should not exceed 5%.
Thermal shockEntire boardThe plating layer and circuits should be free of cracks, blistering or delamination.


Advanced Processing And Testing Equipment

1.Orbotech AOI (automatic optical inspection) machine imported from Israel for detecting high-precision circuits.
2.The high-precision impedance tester imported from the United States meets the impedance test requirement.
3. PLASMA plasma processing equipment, used for hole wall degumming of PTFE, ceramic fillers and other high-frequency material.
4. Ende CNC drilling machine imported from Taiwan for back drilling and deep hole control.
5. Orbotech LDI machine (laser direct imaging) imported from Israel for graphic transfer of high-precision circuits.
6. Ende CNC numerical control molding machine imported from Taiwan, used for deep-groove milling of stepped groove structure products.
7. BURKLE lamination imported from Germany for multi-layer boards pressing.
8. Vacuum resin plugging machine for hole plug in BGA panel of ultra high-precision circuits.
9. Quick press machine for FPC cover film pressing.
10. Ion staining tester, anti-stripping strength tester, hole copper tester, secondary element tester, copper thickness tester and other reliability testing equipment to ensure product quality.

High-quality Raw Materials

1. PCB and FPC substrate materials: Select the top brands in the industry: Shengyi, ROGERS, ARLON, 3M, Dupont, etc.

FPC_1_1.jpg

2. Auxiliary materials: Rohm and Haas electroplating syrup, Hitachi dry film, Taiyo ink, Noda resin, etc.

FPC_1_2.jpg

Fast And Efficient Service Capabilities

1. Efficient service
1 minute to respond to customers, 1H to reply results, 1 day to solve problems, 1 week to complete service.

2. Fast delivery (work day,China Time Zone(GMT+8))

LayersBuild Time(H:hours)
2 Layers24H+1days
4 Layers48H+1days
6-8 Layers72H+1days
10-16 Layers96H+1days
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